Design ManualBiological › Conventional AS
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Conventional Activated Sludge (CAS)

Set the flow, BOD/TKN, MLSS and F/M — get the aeration-tank volume, F/M, sludge age, return sludge flow and oxygen demand. The original plug-flow / complete-mix workhorse that A²/O and the ditch were both developed from.

1Duty & reactor

CAS sizes the aeration basin from the organic loading F/M (0.2–0.5 kg BOD/kg MLSS·d) at a chosen MLSS (2–4 g/L).

Results — reactor & oxygen

Tank volume V
F/M ratio
kg/kg·d
AOR
kg O₂/d
ItemValueBasis

2Return & sludge

What the recycle and the solids balance look like for this duty.
ItemValueBasis

Operation envelope

ItemValueBasis

Quote the CAS instruments at factory price

A CAS basin is instrument-dense: DO per zone, MLSS, RAS flowmeter, blower airflow and ammonia — all mappable to our catalogue and supplied at the manufacturer's ex-works price (margin from the export rebate only).

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Sources & parameter basis

[1]METCALF & EDDY / EPA — CAS F/M 0.2–0.5 kg BOD/kg MLSS·d, MLSS 2–4 g/L, SRT 3–15 d (carbon) to 10–25 d (with nitrification), RAS 0.5–1.5×.
[2]Oxygen: carbon 0.9, nitrification 4.57, biomass 1.42 kg O₂/kg VSS (VSS≈0.3·BOD removed); blower SAE 1.8–2.5 kg O₂/kWh.
Full derivation and worked example: Conventional-Activated-Sludge-Calculation-Sheet.md. CAS is the parent process of A²/O and the oxidation ditch — run it, then carry MLSS into the secondary clarifier.
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