Design Manual › Biological › Conventional AS
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Conventional Activated Sludge (CAS)

Set the flow, BOD/TKN, MLSS and F/M — get the aeration-tank volume, F/M, sludge age, return sludge flow and oxygen demand. The original plug-flow / complete-mix workhorse that A²/O and the ditch were both developed from.

1Duty & reactor

CAS sizes the aeration basin from the organic loading F/M (0.2–0.5 kg BOD/kg MLSS·d) at a chosen MLSS (2–4 g/L).

Results — reactor & oxygen

Tank volume V
—m³
F/M ratio
—kg/kg·d
AOR
—kg O₂/d
ItemValueBasis

2Return & sludge

What the recycle and the solids balance look like for this duty.
ItemValueBasis

Operation envelope

ItemValueBasis

Quote the CAS instruments at factory price

A CAS basin is instrument-dense: DO per zone, MLSS, RAS flowmeter, blower airflow and ammonia — all mappable to our catalogue and supplied at the manufacturer's ex-works price (margin from the export rebate only).

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Sources & parameter basis

[1]METCALF & EDDY / EPA — CAS F/M 0.2–0.5 kg BOD/kg MLSS·d, MLSS 2–4 g/L, SRT 3–15 d (carbon) to 10–25 d (with nitrification), RAS 0.5–1.5×.
[2]Oxygen: carbon 0.9, nitrification 4.57, biomass 1.42 kg O₂/kg VSS (VSS≈0.3·BOD removed); blower SAE 1.8–2.5 kg O₂/kWh.
Full derivation and worked example: Conventional-Activated-Sludge-Calculation-Sheet.md. CAS is the parent process of A²/O and the oxidation ditch — run it, then carry MLSS into the secondary clarifier.
How do I size an aeration tank for activated sludge?

Aeration-tank volume comes from the F/M ratio and the MLSS you want to hold, and the calculator returns the volume together with the resulting F/M so you can check it lands in the operating range.

What sludge age does a conventional activated sludge plant need?

Sludge age is reported alongside the volume so the retention can be checked against what nitrification requires, rather than being an implied consequence of the tank size.

How much return sludge flow is required?

Return sludge flow is calculated from the sludge mass that has to be held in the aeration tank, so RAS and the tank volume stay consistent with each other.

How is oxygen demand determined?

Oxygen demand is calculated for the organic and nitrogen loads you enter, giving the aeration requirement for tropical municipal biological treatment.

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